Nippon nozzle is capable to build high performance Melt blown equipment, such as launching a new production line, designing to increase production capacity etc. We can design and produce entire device, and customize everything to meet your demand. We have experience to build machine, application include filter mask , medical use, bio-medical material and small-scale of equipment for R&D purposes. Please feel free to contact us if you have any demand.
Customize and Design
a whole production Melt blown equipment
Range of customization
- Polymer Auto-supply system (automation)
- Dryer
- Extrusion devices
- Screen changer
- Gear pump unit
- T-die (Single polymer & Conjugate type)
- Distributor
- Spinneret
- Collection device (Conveyor / Drum)
- Winding machine
| Application | Industrial filters, Masks,Sound absorbing materials, Automotive filters, HEPA filter etc. |
|---|
Flow chart of Meltblown Pilot equipment
Conveyor type
Drum type
Equipments’ line up (Testing Machine In our plant)
Design best production equipment
According to customers’ requirements
“We have 3 different types of Meltblown equipment to support customer’s product development, product verification before the instration and prodct improvement.All of the Melt-blown equipment is order-made. We design the machines according to customer requirements, from individual devices to all specifications. Please feel free to contact us if you have any demand.”
Vertical type,
Conjugation type
Machine is capable to made widely product, start from nano fibers to Bi-component nonwven
| Spinneret line up | Hole | Pitch | Number of Holes | Spinneret Angle |
|---|---|---|---|---|
| Φ0.15 | 0.25 | 1801 | 60 | |
| Φ0.2 | 0.36 | 1251 | 60 | |
| Φ0.25 | 0.4 | 1126 | 60 | |
| Φ0.3 | 0.45 | 1001 | 60 | |
| Extruder | Single-screw extruder Φ32mm×2sets | |||
| Throughput | MAX40kg/hour（while using 2sets extruder） | |||
| Spinning temperature | MAX380℃ | |||
| Maximum pressure | 10Mpa (Usually by 4Mpa) | |||
| Air flow | MAX6㎡/min | |||
| Conveyor speed | MAX60㎡/min | |||
Horizontal type,
durm collecting type
Smaller testing machine. The short residence of material design, it’s capable to test with high add value polymer such as PLA etc.
| Spinneret line up | Hole | Pitch | Number of Holes | Spinneret Angle |
|---|---|---|---|---|
| Φ0.1 | 0.5 | 451 | 60 | |
| Φ0.2 | 0.5 | 451 | 60 | |
| Φ0.3 | 0.5 | 451 | 60 | |
| Extruder | Single-screw extruder Φ25mm | |||
| Throughput | MAX4kg/hour | |||
| Spinning temperature | MAX380℃ | |||
| Maximum pressure | 4MPa | |||
| Air flow | MAX3.2㎡/min | |||
| Conveyor speed | MAX20㎡/min | |||
Horizontal type,
conveyor collecting type
The most compact machine in the line up and it’s capable to test with high add value polymer such as PPS etc.
| Spinneret line up | Hole | Pitch | Number of Holes | Spinneret Angle |
|---|---|---|---|---|
| Φ0.1 | 0.25 | 601 | 60 | |
| Φ0.7 | 1.16 | 130 | 60 | |
| Extruder | Single-screw extruder Φ25mm×2sets | |||
| Throughput | MAX4kg/hour | |||
| Spinning temperature | MAX380℃ | |||
| Maximum pressure | 4MPa | |||
| Air flow | MAX2.39㎡/min | |||
| Conveyor speed | MAX60㎡/min | |||
